Electric Starter System

ELECTRICAL SYSTEM

Electric Starter Circuit

Electric Starter System

ELECTRICAL SYSTEM 16-43

NOTE

Ignition System

ELECTRICAL SYSTEM

○The actual meter reading varies with the meter used and the individual diode, but, generally speaking, the lower reading should be from zero to one half the scale.

Ignition Switch

Engine Stop Switch

Starter Button

Junction Box

Diode

Starter Circuit Relay

Ignition Fuse 10 A

Starter Lockout Switch

Neutral Switch

Starter Motor

Starter Relay

Main Fuse 30 A

Battery 12 V 10 AH

Starter Motor Removal

• Remove the alternator cover (see Alternator Cover Re­moval).

• Remove the starter chain guide bolts [A] and remove the starter chain guide [B].

• Disconnect the starter motor lead [A] and negative lead [B].

• Remove the starter motor mounting bolts [C]. Remove the starter motor to right side.

Starter Motor Installation

• Install the starter motor in the reverse order of removal.

• Clean the starter motor lugs [A] and crankcase where the starter motor is grounded [B].

• Replace the O-ring with a new one, if it is deteriorated or damaged, and apply a little oil to it.

• Tighten the starter motor mounting bolts with the ground lead.

Torque -Starter Motor Mounting Bolts: 11 N-m (1.1 kgf-m, 95 in-lb)

• Pour in the specified type and amount of oil (see Engine
Oil Change in the Periodic Maintenance chapter).

Starter Motor Disassembly

• Unscrew the starter motor through bolts [A] and remove
the circlip [G].

Special Tool - Outside Circlip Pliers: 57001-144

• Pull off the gear cover [B] and the end cover [C].

• Pull the armature [D] out of the yoke housing [E], and remove the end bracket [F].

Дата добавления: 2014-12-23