Cylinder head bolt length

Camshaft thrust clearance (endfloat)

Timing chain and sprockets

Timing belt

Oil pump

Rotor-to-body clearance	Standard	Service limit
Non-VVT-i engines:
1.3 litre	engine.................................................................................	0.100 to 0.210 mm	0.25 mm
1.6 litre	engine.................................................................................	0.025 to 0.075 mm	0.10 mm
VVT-i engines.....................................................................................	0.260 to 0.350 mm	0.325 mm
Rotor tip clearance:
Non-VVT-i engines:
1.3 litre	engine.................................................................................	0.060 to 0.150 mm	0.20 mm
1.6 litre	engine.................................................................................	0.060 to 0.180 mm	0.35 mm
VVT-i engines.....................................................................................	0.040 to 0.160 mm	0.160 mm
Rotor-to-cover clearance:
Non-VVT-i engines:
1.3 litre	engine.................................................................................	2.91 to 2.97 mm	2.90 mm
1.6 litre	engine.................................................................................	0.080 to 0.180 mm	0.20 mm
VVT-i engines.....................................................................................	0.025 to 0.071 mm	0.071 mm
Oil pressure:
Non-VVT-i engines:
At idle	speed...................................................................................	0.29 bar min
At 3000	rpm....................................................................................	2.45 to 4.9 bar
VVT-i engines:
At idle	speed...................................................................................	0.29 bar min
At 3000	rpm....................................................................................	2.94 to 5.39 bar

2A•2 Engine in-car repair procedures

Tensioner spring free length:
1.3	litre	engine...................................................................	38.4 mm
1.6	litre	engine...................................................................	36.9 mm
Timing belt	deflection..............................................................	5.0 to 6.0 mm @ 20 N

Maximum chain length at 16 pins (see	text)...................................	122.7 mm
Crankshaft sprocket minimum diameter (with	chain).........................	51.6 mm
Camshaft sprocket minimum diameter (with	chain)..........................	97.3 mm

Non-VVT-i engines:		Intake camshaft	Exhaust camshaft
1.3 litre engine:
Standard......................................................................		0.045 to 0.100 mm	0.045 to 0.100 mm
Service limit,	maximum.....................................................	0.12 mm	0.12 mm
1.6 litre engine:
Standard......................................................................		0.030 to 0.085 mm	0.035 to 0.090 mm
Service limit,	maximum.....................................................	0.11 mm	0.11 mm
VVT-i engines:
Standard..........................................................................		0.040 to 0.095 mm	0.040 to 0.095 mm
Service limit,	maximum........................................................	0.11 mm	0.11 mm

VVT-i engines:
Standard..........................................................................					156.0 to 159.0 mm
Maximum.........................................................................					159.5 mm
Torque wrench settings			Nm	lbf	ft
Non-VVT-i engines
Camshaft bearing cap	bolts.....................................................
Camshaft sprocket bolt:
1.3 litre	engine...................................................................
1.6 litre	engine...................................................................
Centre chassis brace	bolts.......................................................
Connecting rod (big-end)*:
1.3 litre	engine...................................................................
1.6 litre engine:
Stage	1.........................................................................
Stage	2.........................................................................				Angle tighten a further 90°
Crankshaft oil seal retainer bolts:
1.3 litre	engine...................................................................
1.6 litre	engine...................................................................
Crankshaft pulley-to-crankshaft bolt:
1.3 litre	engine...................................................................
1.6 litre	engine...................................................................
Cylinder head bolts:
1.3 litre engine:
Stage	1.........................................................................
Stage	2........................................................................
Stage	3........................................................................				Angle tighten a further 90°
1.6 litre engine:
Stage	1.............................................................................................
Stage	2.........................................................................				Angle tighten a further 90°
Stage	3.........................................................................				Angle tighten a further 90°
Cylinder head	cover..............................................................
Engine/transmission stiffener bolts (1.6 litre	engine)........................
Exhaust manifold brace bolts (1.6 litre	engine)..............................
Exhaust manifold nuts/bolts:
1.3 litre	engine...................................................................
1.6 litre	engine...................................................................
Flywheel/driveplate bolts:
1.3 litre	engine...................................................................
1.6 litre engine:
Flywheel (manual	transmission)...........................................
Driveplate (automatic	transmission)......................................

Engine in-car repair procedures 2A•3

Torque wrench settings (continued)		Nm	lbf	ft
Non-VVT-i engines (continued)
Idler pulley bolts:
1.3 litre engine:
Upper pulley to cylinder	head..............................................
Lower pulley to cylinder	block.............................................
1.6 litre	engine...................................................................
Intake air chamber (plenum) cover (1.6 litre	engine).........................
Intake manifold	bolts..............................................................
Main bearing cap	bolts...........................................................
Oil pump bolts:
1.3 litre	engine...................................................................
1.6 litre	engine...................................................................
Oil pick-up/strainer nuts/bolts:
1.3 litre	engine....................................................................
1.6 litre	engine....................................................................
Oil pressure		switch.................................................................
Oil sump bolts:
1.3 litre	engine....................................................................
1.6 litre	engine...................................................................
VVT-i engines
Auxiliary belt tensioner:
Bolt................................................................................
Nut.................................................................................
Camshaft bearing cap:
No 1 (right-hand) bearing	cap................................................
All other bearing	caps..........................................................
Camshaft position	sensor........................................................
Camshaft sprocket	bolts..........................................................
Connecting rod (big-end) bolts*:
Stage	1............................................................................
Stage	2............................................................................				Angle tighten a further 90°
Coolant	pump.......................................................................
Crankshaft pulley	bolt.............................................................
Cylinder head bolts:
Stage	1............................................................................
Stage	2............................................................................				Angle tighten a further 90°
Cylinder head	cover...............................................................
Driveplate............................................................................
Flywheel:
Stage	1............................................................................
Stage	2............................................................................				Angle tighten a further 90°
Ignition coil to cylinder	head.....................................................
Main bearing ladder bolts:
M8:.................................................................................
M10:
Stage	1.........................................................................
Stage	2.........................................................................				Angle tighten a further 90°
Oil control	valve....................................................................
Oil control valve	filter..............................................................
Oil drain	plug........................................................................
Oil pick-up	strainer.................................................................
Oil pressure relief valve	plug.....................................................
Oil pressure	switch.................................................................
Oil	pump.............................................................................
Oil pump cover	screws............................................................
Oil	sump.............................................................................
Timing chain cover:
10 mm	head......................................................................
12 mm	head......................................................................
Timing chain guide	bolts..........................................................
Timing chain tensioner	housing.................................................
Timing chain tensioner slipper	bolts............................................
*Do not re-use

2A•4 Engine in-car repair procedures

Дата добавления: 2014-12-23