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Text 1 Basic printing techniques
Unit 1 Printing processes Unit 8 Printing units design Unit 7 Printing units Unit 6 Finishing and Binding Unit 5 Printing processes Unit 4 Paper and ink Unit 3 Typesetting and desk-top publishing Unit 2 Origination Unit 1 Printing techniques
Text 1 Basic printing techniques Text 2 Letterpress Text 3 Offset lithography Text 4 Gravure Text 5 Other traditional printing techniques Text 6 Modern printing techniques
Text 1 Originals for reproduction Text 2 Reproduction techniques for offset lithography Text 3 Proofing Text 4 Electronic page planning Text 5 Film assembly, imposition and platemaking Text 6 Origination for letterpress
Text 1 Typesetting in metal Text 2 Photocomposition Text 3 Desk-top publishing Text 4 Page layout software Text 5 Type measurement Text 6 Typefaces
Text 1 Ink Text 2 Paper Text 3 The paper machine Text 4 Types of paper Text 5 Specifying papers Text 6 Potential problems with paper
Text 1 Digital Pre-Press Stage Text 2 Direct Imaging Text3 Fully Automatic Print Preparation Text 4 Central Remote Control of Ink and Regist Text 5 Coating and Drying Text 6 Delivery
Text 1 Finishing Text 2 Paperback binding Text 3 Hardback bookbinding Text 4 Other methods of finishing Text 5 Packing
Text 1 Printing presses Text 2 Processing machinery Text 3 Letterpress printing machines Text 4 Offset Presses Text 5 Printing Presses for Packaging Unit 6 Equipment and Machinery for Flat-bed Screen Printing
Text 1 Sheet-fed Printing Presses Text 2 Web-fed Printing Presses Text 3 Printing Unit Design on Web Presses Unit 4 Printing Unit Configurations on Web Presses Text 5 Gravure Printing in the Packaging Text 6 Gravure Cylinder Manufacture There are certain principles in printing that apply regardless of the particular process that is being used. It is important, for instance, to use the right size of press for the job. Conversely, the size of the job should in general be tailored to the machine being used for printing. The main printing processes can be defined according to the physical characteristics of the printing surfaces used. Letterpress is a 'relief process, where the image to be printed is raised above the background; this raised surface is inked by rollers and then pressed against the paper to make the impression. Lithography is 'planographic', with a flat printing surface: the image area is chemically treated so that it accepts ink and rejects water, while the non-image area is treated to accept water and reject ink. Gravure is an 'intaglio' process, with the printing image recessed into the plate and filled with liquid ink; the non-image area is wiped free of ink, so that ink is deposited on the paper only from the recessed wells. An operation that applies to all printing processes is make-ready' — that is, all the operations that take place prior to the first good copies being produced on a press. Most modern printing techniques therefore aim to reduce the time and expense involved in make-ready. Most printing processes require the paper to be either sheet-fed or web-fed. In sheet-fed printing the paper, which is made in the form of reels (large rolls), is cut into sheets of a suitable size for the press being used. The 'feeder' section of the press picks up the sheets, usually with a combination of metal fingers and vacuum suckers, and feeds them through to be printed. The sheets then pass on to the delivery end of the press, still as flat sheets — folding or other finishing processes are a separate operation requiring other machinery. With web-fed (also known as reel-fed) printing, the paper is supplied to the machine in the form of reels. The front end of the press has a reelstand, which holds the paper as it is unwound and fed through the press. The actual method of printing is the same as with a sheet-fed press, but printing can take place at much higher speeds because the machine is not slowed down by having to pick up and put down each sheet before printing the next. Most web presses also incorporate some form of finishing facility after printing. Usually this is folding, but it can also include various types of gluing, stitching and perforating to give special products for direct-mail and other purposes; here the folding section of the machine may have added equipment for gluing and perforating. The advantages of web-fed printing are speed. Web-fed presses therefore lend themselves to long runs. The disadvantages is that the web-fed presses involve a very high initial outlay, need more time before they are ready to start printing and mostly produce only items of a fixed length. Exercises:
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