Cylinder Head Cover

ENGINE TOP END

Cylinder Head Cover

Cylinder Head Cover Removal

• Drain the coolant (see Coolant Draining in the Cooling System chapter).

• Remove:

Side Covers (see Side Cover Removal in the Frame

chapter)

Seat (see Seat Removal in the Frame chapter)

Lower Fairing (see Lower Fairing Removal in the Frame

chapter)

Fuel Tank (see Fuel Tank Removal in the Fuel System

chapter)

Choke Cable Lower End [A] Throttle Cable Lower Ends [B] Spark Plug Caps [C] Vacuum Switch Valve

• Remove the coolant hose [D] from the pipe.

• Remove the radiator hoses and pipes mounting screws [E] and pull up them.

Unscrew the cylinder head cover bolts [A].

• Tilt up the right side [A] of the head cover slightly, move the head cover back [B] and upward. Remove the cylinder head cover.

Cylinder Head Cover Installation

• Replace the head cover gasket [A] with a new one, if it is damaged.

• Stick the gasket to the cover with a liquid gasket [B] for installation convenience.

• Be sure to install the knock pins [C].

• Apply silicone sealant [D] as shown.

Sealant - Kawasaki Bond (Silicone Sealant): 56019-120

• Tighten the cover bolts [E].

Torque - Cylinder Head Cover Bolts: 9.8 N-m (1.0 kgf-m, 87 in-lb)

Install the removed parts in reverse of removal.

Дата добавления: 2014-12-23