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Precautions
ELECTRICAL SYSTEM ELECTRICAL SYSTEM 16-15 KLE500-B1 Wiring Diagram KLE500-B1 Wiring Diagram Special Tools and Sealant ELECTRICAL SYSTEM 16-13 Special Tools and Sealant ELECTRICAL SYSTEM Specifications ELECTRICAL SYSTEM 16-11
Outside Circlip Pliers: 57001-144 Harness Adapter #1: 57001-1381
Spark Plug Wrench, Hex 18: 57001-1024 Hand Tester: 57001-1394
Rotor Puller, M16/M18/M20/M22 × 1.5: 57001-1216 Flywheel Holder: 57001-1410
Timing Light: 57001-1241 Peak Voltage Adapter: 57001-1415
Igniter Checker Assembly: 57001-1378 Filler Cap Driver: 57001-1454 Needle Adapter Set: 57001-1457 Kawasaki Bond (Liquid Gasket - Gray): 92104-1063 Kawasaki Bond (Silicone Sealant): 56019-120 16-14 ELECTRICAL SYSTEM There are a number of important precautions that are musts when servicing electrical systems. Learn and observe all the rules below. ○Do not reverse the battery lead connections. This will burn out the diodes in the electrical parts. ○Always check battery condition before condemning other parts of an electrical system. A fully charged battery is a must for conducting accurate electrical system tests. ○The electrical parts should never be struck sharply, as with a hammer, or allowed to fall on a hard surface. Such a shock to the parts can damage them. ○To prevent damage to electrical parts, do not disconnect the battery leads or any other electrical connections when the ignition switch is on, or while the engine is running. ○Because of the large amount of current, never keep the starter button pushed when the starter motor will not turn over, or the current may burn out the starter motor windings. ○Do not use a meter illumination bulb rated for other than voltage or wattage specified in the wiring diagram, as the meter or gauge panel could be warped by excessive heat radiated from the bulb. ○Take care not to short the leads that are directly connected to the battery positive (+) terminal to the chassis ground. ○Troubles may involve one or in some cases all items. Never replace a defective part without determining what CAUSED the failure. If the failure was caused by some other item or items, they too must be repaired or replaced, or the new replacement will soon fail again. ○Make sure all connectors in the circuit are clean and tight, and examine wires for signs of burning, fraying, etc. Poor wires and bad connections will affect electrical system operation. ○Measure coil and winding resistance when the part is cold (at room temperature).
○Color Codes
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