Electrical

MAINTENANCE SPECIFICATIONS SPEC

C-8

MAINTENANCE SPECIFICATIONS SPEC

TIGHTENING TORQUES

CHASSIS

Part to be tightened	Thread size	Tightening torque	Remarks
Nm	m•kg
Frame and engine swingarm Swingarm and engine bracket Engine and engine bracket Sidestand (bolt and frame) Sidestand (bolt and nut) Swingarm Rear shock absorber and frame Rear shock absorber and engine Steering ring nut Handle set screw Brake hose and master cylinder Fuel sender Plastic parts & cover Front wheel axle and nut Rear wheel axle and nut Front brake caliper and front fork Front brake disc and hub Brake hose and caliper Rear brake bracket (swingarm/caliper bracket) Rear brake disck Caliper bracket / Rear brake caliper Brake caliper and bleed screw	M10 x 1,25 M10 x 1,25 M10 x 1,25 M10 x 1,25 M10 x 1,25 M 8 x 1,25 M10 x 1,25 M 8 x 1,25 M25 x 1,0 M10 x 1,25 M10 x 1,25 M 5 x 0,8 M 5 M12 M14 M 8 M 8 M10 x 1,25   M8 M8 M8 M 7		4,0 3,2 5,5 2,3 4,0 2,8 3,2 3,5 2,2 4,2 2,6 0,65 0,2 10,5 2,3 2,3 3,0   2,8 2,3 2,8 0,6	See “note””

Item	Standard	Limit
Igntion timing: Igntion timing (B.T.D.C.) Advanced timing (B.T.D.C.) Advanced type	YP125D	YP150D	••• ••• •••
10º at 1700 r/min 26º at 4500 r/min Electrical type
CDI: Pickup coil resistance/color Source coil resistance/color Unit model/manufacturer	248 ~ 372 Ω at 20 ºC/ White/Red - White/Blue 720 ~ 1,080 Ω at 20 °C/ Brown/Green - White J4T117/MITSUBISHI	•••   •••
Ignition coil: Minimum spark gap Primary winding resistance Secondary winding resistance	6 mm 0,19 ~ 0,27 Ω at 20 ºC 6,3 ~ 9,5 kΩ at 20 °C	••• ••• •••
Spark plug cap:Type Resistance	Resin type 10 KΩ	••• •••
Charging system: Type Normal output Stator coil resistance/color	A.C. magneto 14 V 10,5 A at 5.000 r/min 0,6 ~0,9 Ω at 20 ºC/ White - White	••• ••• •••
Rectifier/regulator: Model/manufacturer No load regulated voltage Capacity Withstand voltage	04012001 / FACOMSA 14,5 V 25 A 200 V	••• ••• ••• •••
Battery: Specific gravity	1,280	•••
Electric starter system: Type Model / manufactuter Starter motor: Operation voltage Output Armature coil resistance Brush overall lengt Brush quantity Spring force Commutator diameter Mica undercut (depth)	Constant mesh type MITSUBA   12 V 0,3 kW 0,0306 ~ 0,0374 Ω at 20 ºC 10 mm 2 pcs. 560 ~ 840 g 22 mm 1,5 mm	••• ••• ••• 3,5 mm ••• 560 g 21 mm •••

NOTE:

1. First, tighten the ring nut (lower) approximately 38 Nm (3.8 m•kg) by using the torque wrech, then loosen the ring nut 1/4 turn.

2. Second, tighten the ring nut (lower) approximately 22 Nm (2.2 m•kg) by using the torque wrench, then finger tighten the ring nut (center). Align the slots of both ring nuts and install the lock was- her.

3. final, hold the ring nuts (loser and center) and tighten the ring nut (upper) 75 Nm (7.5 m•kg) by using the torque wrench.

Item	Standard	Limit
Starter relay:Model/manufacturer Amperage rating Coil winding resistance	YP125D	YP150D	••• ••• •••
3 MW/JIDECO 100 A 4,2 ~ 4,6 Ω at 20 ºC
Horn: Model/manufacturer Maximum amperage	K80N/LEB 4 A	••• •••
Flasher relay: Type Model/manufacturer Flasher frequency Wattage	Bimetallic plate 5DS/GUILERA 60 ~ 120 cycle/min 10W+21W+1,2W	••• ••• ••• •••
Fuel gauge: Model/manufacturer Sender unit resistance -Full -Empty	5DS/JORDA IND. 4 ~ 10 Ω 100 ~ 90 Ω	••• ••• •••
Circuit breaker: Type MAIN FAN Reserve	Fuse 20 A x 1 pc. 4 A x 1 pc. 20 A x 1 pc. 4 A x 1 pc.	••• ••• ••• ••• •••

MAINTENANCE SPECIFICATIONS SPEC

Дата добавления: 2014-12-23