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Maintenance Procedure





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NOTE

Total Amount 1.7 L (1.8 US qt)

Maintenance Procedure

CAUTION

NOTE

Coolant Filling

• Install the drain plug [A]. Always replace the gasket with a new one.

• Tighten the drain plug.

Torque -Coolant Drain Plug: 11 N·m (1.1 kgf·m, 95 in·lb)


• Fill [A] the radiator up to the bottom of the radiator filler neck [B] with coolant [C], and install the cap turning it clockwise about 1/4 turn.

○Pour in the coolant slowly so that it can expel the air

from the engine and radiator. ○The radiator cap must be installed in two steps. First

turn the cap clockwise to the first stop. Then push down


on it and turn it the rest of the way.

Soft or distilled water must be used with the an­tifreeze (see Specifications) in the cooling system. If hard water is used in the system, it causes scales accumulation in the water passages, and consider­ably reduces the efficiency of the cooling system.


Периодический ремонт2-43



Water and Coolant Mixture Ratio (when shipping)
Soft Water 50%

Coolant 50%

Freezing Point –35°C (–31°F)

○Choose a suitable mixture ratio by referring to the coolant manufacturer’s directions.

• Bleed the air from the cooling system while the engine is
running.

○Start the engine with the radiator cap removed and run it until no more air bubbles [A] can be seen in the coolant.

○Tap the radiator hoses to force any air bubbles caught inside.

○Stop the engine and add coolant up to the radiator filler neck.

CAUTION
Do not add more coolant above the F level.
• Install: Engine Guard Left Side Cover Left Lower Fairing

• Install the radiator cap.

• Remove the reserve tank cap.

• Fill the reserve tank up to the H level [A] with coolant and install the cap.


2-44Периодический ремонт



Radiator Hoses and O-ring Replacement

• Drain the coolant (see Coolant Draining).

• Remove:

Lower Fairings (see Lower Fairing Removal in the Frame



chapter)

Spark Plug Caps

Thermostat Housing Cover [A]

Pipe [B]

Hoses [C]

O-rings [D]

To Cylinder Head [E]

To Carburetor [F]

To Cylinder [G]

• Apply grease to the new O-rings and install them.

• Install the hoses and tighten the clamps securely.

• Fill the coolant (see Coolant Filling). Check the cooling system for leaks.



Engine Oil Change

 

• Warm up the engine so that the oil will pick up any sedi­ment and drain easily. Then stop the engine.

• Support the motorcycle perpendicular to the ground, and place an oil pan beneath the engine.

• Remove the engine oil drain plug [A], and let the oil drain completely.

• If the oil filter is to be changed, replace it with a new one.

• Check the gasket at the drain plug for damage.

• Replace the gasket with a new one if it is damaged. After the oil has completely drained out, install the drain plug with the gasket, and tighten it.

Torque - Engine Oil Drain Plug: 29 N-m (3.0 kgf-m, 22 ft-lb)


Периодический ремонт2-45 Maintenance Procedure

• Fill the engine with a good quality motor oil specified in
the table.

Torque - Oil Filler Plug: 1.5 N·m (0.15 kgf·m, 13 in·lb)

• Checktheoillevel.

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