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Cleaning




A small plastic bag, with an appropriate label, can be used to store the valve components

manner, the head should be thoroughly cleaned and inspected. If a complete engine overhaul is being done, finish the engine disassembly procedures before beginning the cylinder head cleaning and inspection process.

8 Cylinder head -cleaning and inspection

 

 

1 Thorough cleaning of the cylinder head and related valve train components, followed by a detailed inspection, will enable you to decide how much valve service work must be done during the engine overhaul. Note: If the engine was severely overheated, the cylinder head is probably warped (see paragraph 12).

 

 

2 Scrape all traces of old gasket material and sealing compound off the head gasket, intake manifold and exhaust manifold sealing surfaces. Be very careful not to gouge the cylinder head. Special gasket removal solvents that soften gaskets and make removal much easier are available at automotive accessory/ parts retailers.

 

3 Remove all built-up scale from the coolant passages.

 

4 Run a stiff wire brush through the various holes to remove deposits that may have formed in them. If there are heavy rust deposits in the water passages, the bare head should be professionally cleaned.

 

5 Run an appropriate-size tap into each of the threaded holes to remove corrosion and thread sealant that may be present. If compressed air is available, use it to clear the holes of debris produced by this operation.

Warning: Wear eye protection when using compressed air.

 

6 Clean the exhaust and intake manifold stud threads with a wire brush.

 

7 Clean the cylinder head with solvent and dry it thoroughly. Compressed air will speed the drying process and ensure that all holes and recessed areas are clean. Note: Decarbonising chemicals are available and may prove very useful when cleaning cylinder heads and valve


 

 




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