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Методика расчета 1 страница




Исходные данные

1. Габариты опоки в свету , м.

2. Высота опоки , м.

3. Технологически необходимая степень уплотнения смеси , т/м3.

4. Начальная плотность смеси , т/м3.

5. Давление воздуха в магистральной смеси , МПа.

Схема прессового механизма представлена на рис. 4.1.

Задача расчета: определение основных конструктивных параметров машины и расхода воздуха для уплотнения одной полуформы.

1. Определяется полезная нагрузка на машину (при нижнем расположении прессующего поршня):

 

, кН,

 

где – вес опоки (выбирается из ГОСТ в зависимости от материала опоки: сталь, алюминий, чугун, магниевый сплав и размеров опоки).

Значения масс опок приведены в табл. 4.1.

 

 

Рис. 4.1.Схема прессового механизма:

1 – прессовый цилиндр; 2 – прессовый поршень; 3 – модель; 4 – опока;

5 – наполнительная рамка; 6 – прессовая колодка; 7 – траверса;

8 – отверстие для впуска воздуха в прессовый цилиндр

 


Таблица 4.1

Масса опок, кг [5–8]

 

Материал опок и способ их изготовления Длина L 0и ширина B 0 опок в свету, мм Варианты исполнения Высота опок, мм
L 0 B 0                            
                                   
Цельнолитые из сплава на основе Mg(МЛ5, МЛ6)     2,7 3,0 3,5 4,0
    2,7 3,1 3,5 4,0
      3,5 – 4,2 – 4,9 – 5,6 6,3 – 7,7 – – – – – – – – – – – – – – – – – –
      4,0 – 4,6 5,3 – 6,0 – 6,7 – 8,0 – – – – – – – – – – – – – – – – – –
      4,0 – 4,3 5,3 – 6,0 – 6,7 – 8,0 – – – – – – – – – – – – – – – – – –
      4,0 5,3 – 5,3 – 6,0 – 6,7 – 8,0 – – – – – – – – – – – – – – – – – –
      – – 5,7 9,0 6,4 10,0 7,2 11,3 8,5 14,5 – – – – – – – – – – – – – – – – – –
    9,0 10,5 11,7 14,0
    9,2 10,5 11,7 14,0
      – – – – 16,8 – 18,2 – 20,3 – – 24,5 – 27,3 – – – – – – – – – – – – – –
      – – – – 18,2 – 19,6 – 21,7 – – 26,0 – 28,7 – – – – – – – – – – – – – –
      – – – – 17,5 19,6 – 23,0 – – 28,0 – 31,5 – – – – – – – – – – – – – –
      – – – – 17,5 – 19,6 – 23,0 – – 28,0 – 31,5 – – – – – – – – – – – – – –

Продолжение табл. 4.1

 

                                   
        – – – – – – 27,0 – 32,0 – – 39,0 – 43,0 – – – – – – – – – – – – – –
      – – – – – – 26,0 – 31,0 – – 37,0 – 42,0 – – – – – – – – – – – – – –
      – – – – – – 27,0 – 32,0 – – 39,0 – 43,0 – – – – – – – – – – – – – –
Цельно литые из сплава на основе Al(АК9,АК7, АК5М7)     3,8 4,4 5,0 5,6
    3,8 4,5 5,0 5,6
      5,0 – 6,0 – 7,0 – 8,0 9,0 – 11,0 – – – – – – – – – – – – – – – – – –
      5,6 – 6,6 7,6 – 8,6 – 9,6 – 11,6 – – – – – – – – – – – – – – – – – –
      5,6 – 6,6 7,6 – 8,6 – 9,6 – 11,6 – – – – – – – – – – – – – – – – – –
      5,6 – 6,6 7,6 – 8,6 – 9,6 11,2 – – – – – – – – – – – – – – – – – –
      – – 8,2 13,0 9,2 14,5 10,2 16,2 12,2 19,4 – – – – – – – – – – – – – – – – – –
    13,5 15,0 16,7 20,0
    13,5 15,0 16.7 20,0
      – – – – 24,0 – 26,0 – 29,0 – – 35,0 – 39,0 – – – – – – – – – – – – – –
      – – – – 26,0 – 28,0 – 31,0 – – 37,0 – 41,0 – – – – – – – – – – – – – –
      – – – – 25,0 – 28,0 – 33,0 – – 40,0 – 45,0 – – – – – – – – – – – – – –
      – – – – 25,0 – 28,0 – 33,0 – – 40,0 – 45,0 – – – – – – – – – – – – – –

Продолжение табл. 4.1

 

                                   
        – – – – – – 39,0 – 46,0 – – 56,0 – 63,0 – – – – – – – – – – – – – –
      – – – – – – 37,0 – 44,0 – – 53,0 – 60,0 – – – – – – – – – – – – – –
      – – – – – – 39,0 – 46,0 – – 56,0 63,0 – – – – – – – – – – – – – –
Цельно- литейные стальные       8,5 – 10,6 13,5 13,8 15,5 15,8 17,5 20,3 21,5 – – – – – – – – – – – – – – – – – –
      9,5 – 11,8 15,0 15,3 17,4 17,6 19,8 22,0 24,6 – – – – – – – – – – – – – – – – – –
      10,5 – – 13,2 17,0 – 16,5 20,0 – 19,5 23,0 30,0 – – 36,0 – – – – – – – – – – – – – – – – – – – – – – – – – – –
    50,0 53,0 64,0 71,0 78,0
    66,0 74,0 82,0 90,0 98,0 106,0
    71,0 80,0 89,0 98,0 107,0 116,0
    76,0 85,0 94,0 103,0 112,0 121,0
    76,0 85,0 94,0 103,0 112,0 121,0
    115,0 127,0 135,0 148,0 161,0 173,0
    120,0 135,0 149,0 162,0 176,0 190,0
      – – – – – – 126,0 – 140,0 – 150,0 – 164,0 – 178,0 – 195,0 – – 230,0 – 244,0 – – – – – –
    146,0 156,0 172,0 187,0 205,0
      – – – – – – – – 154,0 – 164,0 – 179,0 – 196,0 – 228,0 – – 250,0 – 266,0 – – – – – –
      – – – – – – – – – – – – 380,0 – – 412,0 – – 435,0 – – 458,0 – – 480,0 – – – 510,0 525,0 – 535,0 552,0 – – – – – – – – –
    392,0 413,0 435,0 465,0 487,0
                                 

Продолжение табл. 4.1

 

                                   
        – – – – – – – – 409,0 – 431,0 – 455,0 – 478,0 – 500,0 – – 572,0 – 600,0 – – – – – –
      – – – – – – – – 451,0 – 480,0 – 509,0 – 537,0 – 566,0 – – 640,0 – 680,0 – – – – – –
      – – – – – – – – 469,0 – 501,0 – 534,0 – 568,0 – 600,0 – – 680,0 – 720,0 – – – – – –
      – – – – – – – – 474,0 – 511,0 – 541,0 – 575,0 – 612,0 – – 686,0 – 710,0 – – – – – –
      – – – – – – – – 501,0 – 535,0 – 568,0 – 600,0 – 634,0 – –740,0 – 798,0 – – – – – –
      – – – – – – – – 502,0 – 538,0 – 568,0 – 600,0 – 635,0 – – 760,0 – 820,0 – – – – – –
      – – – – – – – – – – – – 950,0 – 1020,0 – 1084,0 – – – – 1205,0 – 1300,0 – – – –
      – – – – – – – – – – – – 998,0 – 1057,0 – 1120,0 – – – – 1265,0 – 1365,0 – – – –
      – – – – – – – – – – – – 1038,0 – 1134,0 – 1173,0 – – – – 1325,0 – 1430,0 – – – –
      – – – – – – – – – – – – 1040,0 – 1092,0 – 1169,0 – – – – 1285,0 – 1390,0 – – – –
      – – – – – – – – – – – – 1085,0 – 1144,0 – 1208,0 – – – – 1780,0 – 1445,0 – – – –
      – – – – – – – – – – – – 1135,0 – 1196,0 – 1257,0 – – – – 1870,0 – 1490,0 – – – –
      – – – – – – – – – – – – – – – – – – 1270,0 – – 1340,0 – – 1420,0 – – – – – – 1895,0 – – 1915,0 – – – 2150,0 – – 2300,0
      – – – – – – – – – – – – – – – – – – 1345,0 – – 1415,0 – – 1495,0 – – – – – – 1920,0 – – 2000,0 – – – 2270,0 – –2415,0

Продолжение табл. 4.1

 

                                   
        – – – – – – – – – – – – – – – – – – 1380,0 – – 1460,0 – – 1530,0 – – – – – – 1950,0 – – 2080,0 – – – 2380,0 – – 2538,0
      – – – – – – – – – – – – – – – – – – 1350,0 – – 1420,0 – – 1500,0 – – – – – – 1830,0 – – 1970,0 – – – 2260,0 – –2410,0
      – – – – – – – – – – – – – – – – – – 1400,0 – 1475,0 – 1550,0 – – – – – 1940,0 – 2070,0 – – 2370,0 – –2525,0
      – – – – – – – – – – – – – – – – – – 1420,0 – – 1460,0 – – 15550,0 – – – – – – 1950,0 – – 2100,0 – – – 2370,0 – –2528,0
      – – – – – – – – – – – – – – – – – – 1440,0 – – 1525,0 – – 1620,0 – – – – – – 2030,0 – – 2180,0 – – – 2475,0 – –2635,0
      – – – – – – – – – – – – – – – – – – 1560,0 – – 1650,0 – – 1745,0 – – – – – – 2020,0 – – 2170,0 – – – 2450,0 – – 2605,0
      – – – – – – – – – – – – – – – – – – 1550,0 – – 1634,0 – – 1728,0 – – – – – – 2170,0 – – 2320,0 – – – 2655,0 – –2830,0
Цельно-литые чугунные       10,8 – 13,5 16,5 16,8 19,0 19,5 21,5 25,0 24,0 – – – – – – – – – – – – – – – – – –
      11,5 – 14,5 18,0 18,5 20,5 21,5 23,0 25,5 27,5 – – – – – – – – – – – – – – – – – –
      12,5 – – 16,0 21,0 – 20,5 24,0 – 24,0 27,5 28,0 – – 38,0 – – – – – – – – – – – – – – – – – – – – – – – – – – –
    74,0 80,0 90,0 99,0 108,0 ––
    88,0 100,0 110,0 121,0 131,0 144,0

Продолжение табл. 4.1

 

                                   
      93,0 105,0 117,0 129,0 140,0 151,0
    98,0 111,0 123,0 136,0 148,0 161,0
    98,0 111,0 123,0 136,0 148,0 161,0
    158,0 175,0 192,0 210,0 228,0 245,0
    168,0 189,0 209,0 233,0 253,0 274,0
      – – – – – – 182,0 – 202,0 – 222,0 – 242,0 – 262,0 – 282,0 – – 328,0 – 348,0 – – – – – –
    202,0 223,0 243,0 256,0 275,0
      – – – – – – – – 227,0 – 247,0 – 268,0 – 289,0 – 311,0 – –358,0 – 380,0 – – – – – –
      – – – – – – – – 501,0 – 538,0 – 560,0 – 590,0 – 619,0 – –640,0 – 680,0 – – – – – –
      – – – – – – – – 507,0 – 536,0 – 562,0 – 595,0 – 623,0 – – 685,0 – 729,0 – – – – – –
      – – – – – – – – 529,0 – 561,0 – 592,0 – 623,0 – 655,0 – – 732,0 – 778,0 – – – – – –
      – – – – – – – – 570,0 – 609,0 – 645,0 – 683,0 – 721,0 – – 826,0 – 873,0 – – – – – –
      – – – – – – – – 596,0 – 640,0 – 681,0 – 720,0 – 760,0 – – 872,0 – 917,0 – – – – – –
      – – – – – – – – 613,0 – 656,0 – 695,0 – 730,0 – 778,0 – –768,0 – 812,0 – – – – – –
      – – – – – – – – 663,0 – 716,0 – 765,0 – 810,0 – 860,0 – – 926,0 – 965,0 – – – – – –
      – – – – – – – – 698,0 – 750,0 – 798,0 – 819,0 – 897,0 – – 822,0 – 871,0 – – – – – –
      – – – – – – – – – – – – 1425,0 – 1482,0 – – – – 1940,0 – 1105,0 – – – –

Продолжение табл. 4.1




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